Archives: Services

Customized Submersible Pump Control Panel

A pump failure can be a nightmare and have a dangerous consequence. While certain Submersible pump is simple to control, certain pump designed for specific purpose & the application needs custom control panels for safe and precise operations. Control panel plays a vital role in monitoring at various phase, it has to know the process variable for the control:

• Motor Overloads – Pump Protection for when the pump motor current is above its Full Load Amp rating.
• Temperature Sensors – Pump Protection when the pump or motor is above their Temperature rating.
• Level Sensors – Pump control and protection to ensure the pump doesn’t run dry
• Flow Sensors – Used to verify the pump is moving fluid
• Pressure Sensors – Used for pump control and to adjust the speed

Why Us?

Being a trustworthy enterprise of this industry, we are offering a wide spectrum of Submersible Pump Control Panel. Our experts can design and develop custom control panels according to the client’s requirements. All the panels are manufactured with quality components and utilized precise engineering. The control panel is thoroughly tested against various quality parameters in line with set industry standards.

Features

• Short circuit protection through MCB
• Overload protection thermal relay
• Auto switch protects against phase failure and reverses phasing
• Auto start by auto switch
• Low voltage protection
• The motor on and off by a heavy-duty relay

 

Metal Stamping

No matter their usage, metal components need to always be durable and secure. Our company knows how important both these qualities are, which is why we are committed to delivering the best solutions, no matter if you need precision stamping parts for your IT, manufacturing, or hardware business. We work with a variety of raw materials, including, but not limited to, copper, brass, iron, stainless steel, and aluminum. To ensure full functionality, all products can go through professional surface treatments, such as electroplating, passivation, heat treatment, and anodizing.

Metal stamping services we provide

Our experience in the metal stamping industry allows us to provide a wide range of services suited for nearly any industry. Our services include:

• Design & Engineering for Manufacturability
• Custom and Proprietary Metal Enclosures
• Quick Prototype Building through technologies such as Laser and Waterjet cutting
• Quick Tooling
• Surface treatment: Plating, Powder Coating & Painting
• Small batch production support

Why choose us

We serve a variety of industries, including aerospace, medical, military, electronics, and commercial. This makes us suited to take on any type of metal stamping project. We ensure fast product delivery, significantly reducing your time to market. We perform close inspections on all of our products, ensuring that even the most delicate parts produced are living up to customer expectations. By using state-of-the-art technology, we are able to replicate complex designs, reducing human error, and increasing consistency. If you are looking for a professional metal stamping solution, don’t hesitate to contact our team of experts now!

Wiring Harness

Loose wires and cables are nothing but a hazard for any business. If you are looking for a safe and professional way to avoid bundles of electric cables overcrowding your server rooms, then you have come to the right place. Our company is geared to provide wiring and cable harness system solutions for various industries and niches. We provide a smart and organized way to manage wires and cables, protecting them against moisture, abrasion, and vibration, which can significantly damage electrical systems. This allows our clients to optimize space and reduce the risk of short-circuits.  

Our Designing Process

We have enough experience to understand that, when it comes to wire harnessing, each client has unique requirements and preferences. Our team of experts works closely with each customer, ensuring their requirements are met in a timely and cost-effective manner. Our design process consists of:

• Harness drawings
• Bill of material, which includes manufacture and MPN
• Wiring List
• Child part drawing for custom parts
• Labeling Information
• Form boards
• Prototype development

Services We Provide

Our company is capable to manufacture the following:

• Signal and power harnesses, both simple and complex
• 3D harness
• Sealed harnesses
• RF cable assemblies
• High-speed cable assemblies
• Braided cable assemblies
• Over-molded cable assemblies

Why Choose Us?

Our company is committed to delivering complete and complex wire harnessing solutions. Our processes are certified and approved, to make sure we always meet legal requirements. Each and every cable harness is tested for continuity, weight, dimension, and megger/high pot. If you are looking to make your wiring challenges gone forever, don’t hesitate to contact us today!

Rapid Prototyping

Our company understands the challenges met at the Rapid prototyping step. That’s why we are here to help at all times by bringing you a full electronic manufacturing solution that helps make your product ready for the market. Our team of experts is specialized in the production of high-quality, low-cost prototypes. We use a range of industry-leading technologies and techniques to ensure that your designs and ideas are actualized in the real world in no time. Our experts use advanced techniques such as automated layout analyses, algorithms, and custom technical specimens to get your prototype done. We offer electronic prototyping services guided towards mass production, which helps your business substantially reduce the time and costs needed to make your product competitive on the market. Our team understands that making a prototype has many advantages, including demonstrating the appearance of your product, testing the market before production, and saving money and time. And, we are here to make sure that your design’s prototype brings you all these benefits. We offer a wide range of prototyping solutions that cater to all types of business and products, including prototyping, design for excellence, design for manufacturing, design for assembly, and testability. Plus, we also deliver solutions such as 3D printing and soft tooling.

Why Us?

We are an industry-leading electronic manufacturing provider with in-house capabilities and resources to support your business product’s design for excellence. You can count on us to transform your design and innovation into a manufactured prototype in just a few days, helping you save in costs. Are you looking for a rapid prototyping services provider? Please don’t hesitate to contact us today.

New Product Introduction

We understand that having a proper new product introduction is crucially tied to your product’s successful launch. Thus, we engage with you early in the design process to optimize new product introduction with quality, efficiency, and performance. Our team of experts is specialized in rapid prototyping and NPI services in the PCBA industry. So, you can rely on us to support you right from the beginning by analyzing your initial design to the point when it is ready for production. Our experts’ expertise goes beyond prototyping and NPI: we also work closely with our clients to help them reduce the time and cost needed for a new product introduction. We use our knowledge and industry-leading techniques to help you find the right parts to reduce costs, improve consistency, and maximize the quality of your design and final product. Our company’s NPI process involves a meticulous yet flexible process flow as per each of our clients’ needs and requirements. Our experts analyze your design and help address any issue before sending your product to full production.

Why Us?

We have years of experience in delivering high-quality and PCBA prototype and New Product Introduction services. Thus, you can count on us to bring our expertise, skills, and advanced techniques to the table. Our experts, engineering, materials, and quality departments all work together with our clients’ design team throughout every step of the NPI process. Need help with NPI? Contact us today and think of us as your devoted manufacturing services consultant!

Sheet Metal Fabrication

No matter their usage, sheet metal fabrication of components need to always be durable and secure. Our company knows how important both these qualities are, which is why we are committed to delivering the best solutions, no matter if you need precision stamping parts for your IT, manufacturing, or hardware business. We work with a variety of raw materials, including, but not limited to, copper, brass, iron, stainless steel, and aluminum. To ensure full functionality, all products can go through professional surface treatments, such as electroplating, passivation, heat treatment, and anodizing.

Metal Fabrication Services We Provide

Our experience in the sheet metal fabrication industry allows us to provide a wide range of services suited for nearly any industry. Our services include:

• Design & Engineering for Manufacturability
• Custom and Proprietary Metal Enclosures
• Quick Prototype Building through technologies such as Laser and Water-jet cutting
• Quick Tooling
• Surface treatment: Plating, Powder Coating & Painting
• Small batch production support

Why Choose Us?

We serve a variety of industries, including aerospace, medical, military, electronics, and commercial. This makes us suited to take on any type of metal stamping project. We ensure fast product delivery, significantly reducing your time to market. We perform close inspections on all of our products, ensuring that even the most delicate parts produced are living up to customer expectations. By using state-of-the-art technology, we are able to replicate complex designs, reducing human error, and increasing consistency. If you are looking for a professional metal stamping solution, don’t hesitate to contact our team of experts now!

Injection Molding and Tooling

We take pride in manufacturing precision parts by Injection Molding and we have years of experience to prove it. No matter the material or colors, our state-of-the-art equipment allows us to ensure all parts are consistent in appearance, performance, and color. This guarantees the superior quality of our services, as well as repeatability.

Why choose us

We manufacture precision parts for various industries, including, but not limited to, telecommunication, automotive, medical, and construction. Our fleet of injection molding machines ensures we have the means to handle any type of project, regardless of the size of the products and order volume. By using the lasts technology available in both molding machines and blow molding, paired with process monitoring systems, we can monitor and control the manufacturing process, ensuring we meet the highest quality standards. Our manufacturing process relays on the latest technology for:

• Molding machines
• Blow molding
• Process Monitoring Systems
• First Article Inspection Lab
• Central Cooling System

Raw Material Handling and Drying Processes

• Plastic resin consistency is maintained using a vacuum and conveyor system
• Central and local desiccant drying decreases completion time
• Material is kept in dedicated hopper loaders, eliminating contamination
• Through our gravimetric or volumetric blending systems, up to three materials can be accurately dispersed and mixed up
• For large volume products, silo material storage systems are available for distribution either by rail or by truck

Turnkey tooling

We use the latest tooling technology and machinery, to ensure costs are kept low, no matter the difficulty of the project. Design and fabrication can be customized based on client requirements.

Failure Analysis

If your products fail, we are here to help identify and isolate the problem in no time! We have the failure analysis experts specialized in electric component failure analysis. Our experts know that when a product fails, it is vital to identify and isolate the root cause of the failure as quickly as possible. Therefore, we are always ready to help you get to the root cause explanation of a component or material deficiency that may be responsible for the problem. We have the wide range of industry experts and top-quality equipment to handle specialized analyses for electronic devices, components, and assemblies. We can analyze your devices for ESD and EOS. Our experts can also identify corrosion, solderability, vibration, thermal fatigue, and many more. Our experts can help you identify failures specific to several different devices, including capacitors, resistors, inductors, transformers, LEDs, medical devices, ICs, and many other devices.

Our Analysis Services

We offer a full range of analysis services that will bring value to any phase in the product life cycle, depending on your tailored needs. Our solutions involve analyzing failure symptoms with techniques such as using the electron microscope to examine your device’s components. This way, we can offer you a 100% exact root cause of the failure of your device. Our team focuses on the quality of the construction techniques used during the manufacturing process of your devices. So, you’ll get a detailed report of the problem and exactly what caused it.

Why Us?

With a team of top industry experts and a lot of experience in analytical engineering services and electronic manufacturing services, we will give you the right answer to your problem the first time.

Test and Burn-in

Electronic products have a limited life cycle, and manufacturers need to be able to predict that so that they can issue proper warranty. Several reasons can cause early failures in testing electric boards, including issues that can happen during the manufacturing process. We understand how important it is to finish a project that is not only well-executed but durable as well, which is why we take pride in our test and burn-in process.

Why Do We Test Our Devices?

By testing all our components early on, can to eliminate faulty parts early on and maximize the product’s reliability. Because we perform tests on a component level, we are able to lower the cost of development and keep our prices competitive. The most common causes of fails we were able to detect during our testing are conductor failures and dielectric failures, which usually manifest towards the end of the system’s life cycle. During our testing, automatic equipment pushes the device to its limits, determining if these faults manifest early on and eliminate components that cause them. We execute the test in a special burn-in chamber (BiC), where the device is placed onto burn-in boards (BiB). We simulate what the device experiences during use,without actually operating it, by stressing the circuits to detect potential failures.

Our Testing Processes

To ensure the high quality of our products, we perform a complex testing operation consisting of:

• Board-level functional test
• System-level functional test
• Electrical and mechanical testing
• 3D X-ray with CT

Don’t Hesitate to Contact Us Today!