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The Benefits of Choosing Custom Circuit Boards

06Nov
by Admin  
0

Printed circuit boards (PCBs) are the backbone of almost every electronic and electromechanical device. Over time, PCB designs, materials, and sizes have evolved to meet the growing demands of various industries and their unique application needs. While standard PCBs may be suitable for simple devices like calculators, the wide-ranging applications of PCBs mean that a one-size-fits-all approach is often insufficient. Custom circuit board manufacturers cater to specific client requirements by tailoring boards to meet exact specifications. Although custom PCBs can take longer to manufacture, they offer numerous advantages, making them the preferred choice for many original equipment manufacturers (OEMs), especially those requiring high-volume production or complex applications.

Why Custom PCBs Are a Smart Choice

Many OEMs rely on off-the-shelf PCBs for certain parts and products; however, these standard options may not always meet the precise requirements of specialized or complex applications. For OEMs producing high-performance or mission-critical devices, custom PCBs provide enhanced functionality and flexibility. Here’s why custom PCBs are beneficial in such cases:

  1. Optimized for Complex Applications: Custom PCBs allow for a compact layout with dense circuitry, which is particularly valuable in niche or complex applications. Manufacturers can control spacing on the board while ensuring all necessary components are included, leading to a more efficient and reliable design.
  2. Incorporate Unique Features: Custom boards enable manufacturers to add specific features, such as LED indicators or other custom elements, directly into the PCB design. This integration helps enhance the end product’s functionality and performance.
  3. Consistency and Quality Control: By automating the manufacturing process and producing a full-volume batch, custom PCBs maintain a high level of consistency across all units. This reduces the need for last-minute adjustments, ultimately saving time and costs.
  4. Prototype Validation: Before committing to full-scale production, a prototype of the custom PCB can be created. This prototype provides a tangible model for testing and validation, ensuring all design specifications are met and reducing the risk of costly errors.
  5. Scalability for Future Developments: A well-designed custom PCB offers scalability, allowing OEMs to easily adapt or upgrade their products without the need to redesign the entire board. This forward-thinking approach ensures that the technology remains relevant and adaptable over time.
  6. Tailored to Mission-Critical Applications: While standard PCBs may offer a close fit, they often fall short in mission-critical applications where performance and reliability are paramount. Custom PCBs are specifically designed to meet stringent requirements, making them an ideal choice for high-stakes industries.
  7. Control Over Design and Components: When opting for custom PCBs, manufacturers have full control over every aspect of the board’s design and functionality. OEMs can work closely with PCB manufacturers to choose the right materials, components, and layout to create a board that perfectly aligns with their needs. This level of customization is not feasible with standard, prefabricated boards.
  8. Long-Term Investment: Although custom PCBs may have higher upfront costs and require more time to manufacture, they provide a long-term investment in quality and performance. By avoiding the limitations of prefabricated boards, OEMs can achieve a product that meets exact specifications and performs reliably in demanding applications.

Key Considerations When Opting for Custom PCBs

Choosing custom PCBs involves careful planning and a thorough understanding of your project’s requirements, budget, and timeline. While custom boards offer significant advantages, they may come with additional costs, such as tooling charges. Therefore, it’s essential to work with a reliable custom PCB manufacturer who understands your unique needs and can provide tailored solutions.

If you’re an OEM developing complex or miniature electronic devices, partnering with an experienced custom circuit board manufacturer can make all the difference. A knowledgeable manufacturer will guide you through each stage of the process, from design and prototyping to production and after-sales support.

At Gelco EMS, we specialize in delivering end-to-end custom PCB services, from initial design and fabrication to installation and maintenance. Using advanced manufacturing processes and high-quality materials, we provide custom solutions that align perfectly with your project requirements. Reach out to Gelco EMS today to learn how we can support your custom PCB needs and enhance the performance of your electronic products.

Understanding Design Guidelines For RF And Microwave PCB Assembly

04Oct
by Admin  
0

RF (Radio Frequency) and microwave circuit boards play a vital role in mission-critical applications, operating at higher frequencies than conventional PCBs. These specialized boards are essential in various industries, including defense, aerospace, telecommunications, and satellite communications. Recently, their use has expanded into consumer electronics and commercial products. Given the complexity of frequency variations and specific application requirements, adhering to established design standards and guidelines for RF and microwave PCB assembly is crucial.

Key Design Considerations for RF and Microwave PCBs:

To effectively design RF and microwave boards, it’s essential to understand the dynamics of signal variation, voltage, and current changes. These signals facilitate communication between devices by transmitting and receiving messages. While RF signals encompass a broad frequency range, microwaves operate at frequencies above 1 GHz, extending up to around 30 GHz, enabling high-bandwidth communications. RF is commonly used for frequency modulation (FM) in radio, while microwaves are frequently utilized in cooking appliances. To mitigate issues like noise and crosstalk, the following design factors should be prioritized:

  1. Component Placement: When designing RF and microwave boards, it is advisable to separate components based on their function—such as analogue, digital, and RF components. This strategic placement minimizes potential assembly issues and optimizes performance, ensuring that components operate effectively without interference.
  2. Managing Noise and EMI: Crosstalk can be a significant challenge, particularly in densely populated PCBs. The energy exchange between conductors can lead to unwanted noise, which must be controlled. To reduce crosstalk, consider factors such as:
  • Signal Spacing: Maintain adequate spacing between signal lines to minimize interaction.
  • Dielectric Spacing: Use appropriate dielectric materials to enhance signal integrity.
  • Parallel Line Distance: Increase the distance between parallel lines to reduce electromagnetic interference.
  • Ground Plane Fixation: Implement a solid ground plane between traces to shield against crosstalk.
  1. PCB Layer Configuration: For RF and microwave circuit boards, utilizing multiple layers—preferably more than two—is recommended. This configuration allows designers to allocate specific layers for RF signal lines and components while dedicating other layers for microwave signals, improving overall design organization and performance.
  2. Impedance Tolerance: Impedance tolerance is critical in RF and microwave designs, as it tends to decrease with increasing frequencies. To enhance impedance tolerance and minimize signal loss, keep the length of parallel lines as short as possible. This practice helps maintain signal integrity, especially at higher frequencies.
  3. Return Signal Loss Mitigation: RF and microwave boards are sensitive to crosstalk, which can lead to significant return signal loss before signals reach their intended devices. To minimize these losses, ensure that ground planes are continuously placed along the signal paths. This design consideration is vital for maintaining signal quality throughout the circuit.
  4. PCB Laminate Properties: The choice of laminate material is crucial for effective heat dissipation and dielectric performance in RF and microwave PCBs. For instance, while FR4 is a popular laminate due to its good heat dissipation, it can generate heat and lead to insertion losses. Therefore, using polymer materials with low dissipation rates is often preferred for these applications, ensuring better performance.

Partnering with an Experienced PCB Manufacturer:

If you are in need of RF and microwave circuit boards for your specific applications, it’s essential to collaborate with a PCB manufacturer that possesses the necessary expertise in designing these advanced boards. An experienced partner can provide customized solutions that meet your unique requirements.

At Gelco EMS, we offer prototypes tailored to your needs before proceeding to full-scale production, ensuring that your project is set up for success from the start.

Key Factors Influencing The Success And Failure Of New Product Introduction (NPI)

16Sep
by Admin  
0

The success of New Product Introduction (NPI) is critical for original equipment manufacturers (OEMs) striving to remain competitive in today’s market. NPI encompasses the journey from an innovative concept to a fully functional electronic product, involving intricate processes like design, prototyping, manufacturing, assembly, testing, and inspection. However, even with substantial investments in resources, time, and effort, many NPI projects encounter unexpected pitfalls. This article discusses the key factors that determine the success or failure of NPIs and offers tips for optimizing the process.

Understanding the High Stakes of NPI

Introducing a new product is no small feat. Studies indicate that an NPI can take up to 24 months to complete, requiring OEMs to invest nearly 25% of their resources in the project. Despite these efforts, some NPIs fail, often due to a lack of preparation, inadequate checks, or hasty decisions. So, what sets successful NPIs apart from those that fall short? Here are some critical factors that OEMs must focus on to ensure their NPI’s success.

1. Design for Assembly (DFA) and Design for Manufacturing (DFM) Checks

The journey of NPI begins with translating a concept into detailed design files, including schematics, Gerber files, NC drill files, Bill of Materials (BOM), assembly instructions, and CAD drawings. At this stage, two essential checks need to be conducted:

  • DFA (Design for Assembly) Check: Performed by design engineers, this check focuses on simplifying the product assembly process. It ensures that components are easily accessible, align correctly, and fit seamlessly into the overall design.
  • DFM (Design for Manufacturing) Check: Carried out by manufacturing engineers, this check assesses the design’s feasibility for large-scale production. It examines aspects like materials, layer counts, copper weights, and spacing to ensure efficient manufacturing.

Conducting these checks early in the process can identify potential design issues, enhance product viability, reduce costs, and accelerate time-to-market.

2. Selecting the Right Assembly Type

The assembly process is a crucial phase in NPI, and OEMs typically have three options to choose from when partnering with contract manufacturers:

  • Kitted Assembly: The client provides all components, including electronic parts, bare circuit boards, and design files. Quality assurance becomes the client’s responsibility in this case, as the manufacturer only handles assembly.
  • Partial Turnkey Assembly: Both the client and the manufacturer collaborate. The client supplies critical and expensive parts, such as ICs, LEDs, and connectors, while the manufacturer sources the more affordable components. This arrangement allows for shared responsibility in component quality.
  • Full Turnkey Assembly: The manufacturer takes charge of sourcing all components based on the design files provided by the client. This option reduces client involvement, but it emphasizes the need for a reliable manufacturer who can ensure quality sourcing.

Regardless of the assembly type chosen, it’s vital to check the availability and quality of components through thorough inspection and testing.

3. Manufacturing and Assembly Steps

The manufacturing process is complex and consists of various steps that directly influence the performance and reliability of the final electronic product. Some of the critical manufacturing steps include:

  • Layer Count: The number of layers in the PCB, influencing its complexity and performance.
  • Copper Weight: Affects the PCB’s current-carrying capacity and durability.
  • Substrate Material: Determines the PCB’s mechanical and thermal properties.
  • Minimum Tracing/Spacing: Ensures proper signal transmission and minimizes interference.
  • Solder Mask: Protects the copper traces and prevents solder bridging.
  • Surface Finish: Impacts solderability and component placement.

Similarly, during the assembly phase, attention must be paid to the following:

  • Surface Mount and Through-Hole Assembly: The accuracy and precision in placing components.
  • Component Packages: The compatibility of different component packages with the PCB layout.
  • Quality Grade: The overall reliability of the assembly, especially for mission-critical applications.
4. Testing and Inspection for Quality Assurance

Comprehensive testing and inspection are fundamental to ensuring the quality of the final product. Here’s how quality is assured:

  • Bare PCB Testing: Techniques like electrical testing, flying probe testing, and bed-of-nail testing are used to verify the functionality of the bare PCB.
  • Assembly Testing: Advanced inspection methods, such as Automated X-ray Inspection (AXI) and Automated Optical Inspection (AOI), help detect potential issues like solder defects, misaligned components, and faulty connections.

These testing phases help identify errors early, reduce costly rework, and ensure that only fully functional products proceed to the market.

Partnering with a Trusted Contract Manufacturer

Whether it’s a new product launch or a recurring PCB fabrication project, success hinges on collaborating with an experienced contract manufacturer. A trusted partner guides you through every phase of the NPI process, from design and engineering to manufacturing and assembly. At Gelco EMS, we specialize in delivering comprehensive NPI solutions that help our clients bring innovative products to market efficiently and cost-effectively.

By leveraging our extensive experience in PCB design, manufacturing, and assembly, we ensure that each product meets stringent quality standards, performs as expected, and achieves a successful market launch.

Ready to turn your NPI into a success? Contact Gelco EMS today to discuss your project requirements and learn how our end-to-end solutions can make a difference.

 

Understanding The Importance Of Rapid PCB Prototyping With Gelco EMS

07Aug
by Admin  
0

Prototyping is a critical phase in product development across various industries, including electronics. A prototype represents a limited edition of a product manufactured before full-scale production. It helps in assessing several aspects of the product, such as design flaws, functionality, consistency, and areas of improvement. PCB manufacturers also produce prototypes of circuit boards before proceeding with large-scale production. With the advent of 3D printing and modeling, rapid prototyping has become an efficient method to create these prototypes quickly. This blog will discuss the significance of rapid PCB prototyping and how it works for different projects.

The Role of Rapid PCB Prototyping in Project Development

When integrating a PCB assembly into an electronic or mechanical product, having a clear vision of the final product is essential. Rapid prototyping allows you to create a circuit board prototype closely resembling the final product. This process is often carried out through additive manufacturing, commonly known as 3D printing, among other methods.

Key Methods of Rapid PCB Prototyping

Rapid PCB prototyping involves several advanced methods to ensure precise and efficient production. One primary method is high-speed machining, including subtractive and compressive techniques. In subtractive machining, high-speed grinding and milling carve out the necessary portions of the material. On the other hand, compressive machining involves compressing fluid substances into board molds at high temperatures, which are then cooled to solidify, using techniques like sintering and molding.

Another significant method is 3D printing, or additive manufacturing, which has revolutionised PCB prototyping with its cost-effectiveness and precision. This method primarily uses the extrusion process, where materials such as graphene substrate, embedded copper filament, and conductive gels are utilized. The extruder head applies conductive metals like copper onto the circuit board, connecting with the open and flowing wires, forming PCB layers, and establishing connectivity. Additionally, inkjet printing is sometimes used for creating 2D models, although 3D printing is more common due to its efficiency in handling complex designs.

Both methods prioritize material efficiency, using only the required amount and types of materials, which helps in reducing wastage. These advanced techniques ensure that rapid prototyping is not only cost-effective but also capable of producing highly complex designs, making it suitable for mission-critical applications in sectors like aerospace.

Benefits of Rapid PCB Prototyping

  • Cost-Effective: Rapid prototyping helps save costs and reduce production losses by identifying design flaws and functional issues early in the development process.
  • Time-Saving: Prototyping accelerates the development process, allowing faster iterations and quicker time-to-market.
  • Design Validation: It ensures that the design meets all functional and performance requirements before mass production.
  • Complex Designs: 3D printing can handle complex designs, making it suitable for mission-critical applications in sectors like aerospace.

Conclusion

For successful rapid PCB prototyping, it is crucial to partner with a reliable service provider like Gelco EMS. We offer end-to-end solutions, from the ideation stage to the integration of the PCB assembly into your product. Our services include material selection, design assistance, and technical support to ensure the highest quality and performance of your prototypes.

At Gelco EMS, we design, fabricate, and assemble various types of PCBs. Our rapid prototyping services ensure that you receive accurate prototypes before proceeding with full-scale production, minimizing risks and ensuring optimal product performance.

Contact us today to learn more about our rapid PCB prototyping services and how we can help you bring your electronic and electromechanical products to life with precision and efficiency.

Advanced Solutions: RF And Microwave PCB Manufacturing At Gelco EMS

08Jul
by Admin  
0

Printed circuit boards (PCBs) are essential components in almost all electronic devices today. Depending on application requirements, they are made from various materials such as FR4, plastic, fiberglass, and copper. However, some mission-critical applications demand specialized PCBs designed using unique materials. RF (radio frequency) and microwave PCBs are specifically crafted to operate in medium to high-frequency ranges, making them crucial for applications in smartphones and military radars. This blog explores the essential aspects of RF and microwave PCBs and what it takes to manufacture them.

Key Materials for RF and Microwave PCBs

Not all PCB manufacturers possess the infrastructure to produce RF and microwave PCBs. These boards require advanced materials and technology to meet the high demands of modern electronics. Here are some critical elements involved in manufacturing these specialized PCBs:

  • High-Quality Materials: RF and microwave PCBs are often made with superior quality FR4 materials, PTFE woven with microfiber glass, or ceramic-filled hydrocarbons. These materials provide the necessary stability and performance.
  • Thermal Expansion: The materials used have a good coefficient of thermal expansion (CTE), ensuring the boards remain stable under extreme temperature conditions.
  • Smooth Surface Finish: The copper and core material surface finish must be smooth to facilitate high-speed signal transmission with minimal impedance.
  • Complex Design Compatibility: These PCBs can accommodate fine pitch components and complex designs, often exceeding 20 or 30 layers, due to their superior material properties.
  • Frequency Range: RF PCBs typically operate in the 500 MHz to 2 GHz range, while microwave PCBs support frequencies beyond 2 GHz. This differentiation is crucial for their respective applications.

Manufacturing Process of RF and Microwave PCBs

Creating RF and microwave PCBs involves specific processes and advanced equipment:

  • Material Selection: The choice of materials such as high-quality FR4, PTFE, and ceramic-filled hydrocarbons is crucial for achieving the desired performance.
  • Precision Drilling: Plasma etch machinery is used to create through-holes with tight tolerances and minimal deviation.
  • Laser Imaging: Laser equipment is employed for imaging and achieving tight tracing widths, ensuring precision in the circuit design.
  • Thermal Management: Effective heat management is critical for high-frequency PCBs. Coating and laminating materials must enable efficient heat transfer through conduction, convection, and radiation.

Partnering with Experts for RF and Microwave PCBs

Given the technical complexities and specific material requirements, it is essential to partner with a seasoned PCB manufacturer for RF and microwave applications. Gelco EMS is well-equipped to design, fabricate, and assemble these specialized PCBs, ensuring high performance and reliability. With over three decades of market presence, Gelco EMS has the expertise and infrastructure to meet your high-frequency PCB needs.

For mission-critical applications requiring PCBs that operate at high frequencies, trust Gelco EMS to deliver quality and precision. Contact us today to learn more about our RF and microwave PCB solutions.

Understanding Surface Mount Technology: Essential For Modern PCB Assemblies

05Jun
by Admin  
0

Printed circuit boards (PCBs) have been an essential component of electronic devices since the 1960s, playing a critical role in their performance and functionality. Today, PCBs are integral to many devices, featuring numerous tiny components meticulously mounted on their surfaces. This intricate mounting process is known as surface mount technology (SMT), which has become almost universal in PCB assembly due to its numerous advantages. In this post, we will explore different types of surface mount components and outline the steps involved in the SMT PCB assembly process.

Different Surface Mount Component (SMC) Packages:

As the demand for smaller and more powerful devices grows, the importance of compact surface mount component packages increases. These packages generally appear as flat structures with tiny lead pins soldered to them, but their designs can vary significantly. Here are some of the most popular SMC packages:

  • BGA (Ball Grid Array): The most common surface mount component package, used for permanent mounting in devices like microprocessors.
  • SOIC (Small Outline Integrated Circuit): Thinner and more space-efficient than DIP packages, contributing to the development of thin small outline packages (TSOP) and thin-shrink small-outline packages (TSSOP).
  • QFN (Quad-Flat No Leads): Similar to BGA and QFP packages, these help connect ICs to PCB surfaces effectively.
  • QFP (Quad Flat Package): Easily identifiable by their gull-wing leads, these packages range from 32 to 304 pins with pitch sizes from 0.4 to 1.0mm.
  • PLCC (Plastic Leaded Chip Carrier): Featuring a plastic casing, similar to QFP but with larger pitch sizes, commonly used in programmable components and NOR flash memories.
  • POP (Package on Package): Combines BGA and discrete logic packages for higher component densities, commonly seen in PDAs, digital cameras, and mobile phones.

The SMT PCB Assembly Process: 

The SMT PCB assembly process begins with selecting components and creating PCB layouts using various software tools. Components are packaged in different formats, such as tubes, reels, and trays. Following these preparatory steps, the SMT assembly process involves the following key stages:

  • Solder Paste Printing: The process starts here, with solder paste applied to the PCB pad using a stencil and solder paste printer. This step is crucial as it forms the foundation of the PCB assembly.
  • Inspection of Solder Paste: A built-in or separate solder paste inspection system checks the solder paste volume on the pad and print area to ensure accuracy.
  • Placement of Components: Components are picked from their packaging using a gripper or vacuum nozzle, checked for appropriateness, and placed on the printed area at high speed.
  • Inspection: Automated Optical Inspection (AOI) machines verify component placement before reflow soldering, ensuring correct positioning, polarities, and values.
  • Reflow Soldering: The assembly is heated to a pre-set temperature to create electrical solder connections. Achieving the correct reflow profile is critical to avoid damaging solder joints.
  • Reflow Soldering Inspection: AOI and X-ray inspections check the quality of soldered joints and BGA components for any defects such as voids or broken joints.

Why Partner with Gelco EMS for SMT PCB Assembly

Given the technical complexities involved in SMT PCB assembly, partnering with a trusted and experienced provider like Gelco EMS is crucial. We specialise in delivering customised surface mount PCB assemblies tailored to meet the specific needs of our clients across various industries. Our expertise ensures high-quality, reliable PCB assemblies that enhance the performance and functionality of your electronic devices.

Exploring The Diverse Range Of Available PCB Assembly Services

06May
by Admin  
0

In the ever-evolving landscape of the electronics industry, original equipment manufacturers (OEMs) are continuously striving to enhance their time-to-market capabilities while maintaining uncompromising quality standards. As electronic circuits grow increasingly intricate, the role of printed circuit boards (PCBs) becomes increasingly pivotal in powering smart electronic devices. To navigate this complexity and achieve both quality and rapid market entry, OEMs often turn to trusted PCB assembly service providers like Gelco EMS. Let’s delve into the various PCB assembly services offered by Gelco EMS and how they efficiently facilitate client objectives.

Understanding the Array of PCB Assembly Services:

  • Kitted Assembly Services: This service option requires clients to supply all electronic components, including the bare PCBs, needed for assembly. The service provider assembles the boards at its facility, offering quick turnarounds in less than 24 hours. With no minimum order quantity, clients retain control over component quality and choices.
  • Partially Kitted Assembly Services: In this arrangement, clients provide some parts while the service provider sources the rest. Once all components are received, assembly takes place at the company’s Illinois facility.
  • Turnkey Assembly Services: For clients seeking a comprehensive solution, the service provider offers turnkey assembly services. Clients provide design files like Gerber RS-274X and a Bill of Materials (BOM), while the service provider handles the procurement of bare boards, electronic components, and stencils necessary for PCB fabrication.
  • Lead-free PCB Assemblies: The service provider ensures compliance with RoHS standards by offering lead-free PCB assemblies, encompassing lead-free board assembly, wave soldering, rework, and more.

Key Highlights of Gelco EMS PCB Assembly Capabilities:

  • Variety of PCB Types: Gelco EMS specialises in rigid, rigid-flex, and flex PCBs, employing surface mount (SMT), thru-hole, or mixed technology placements based on client requirements.
  • Component Expertise: From passive components down to 01005 sizes to complex components like ball grid arrays (BGAs) and Quad Flat Packages (QFP), Gelco EMS handles a wide range of component types with precision.

Navigating the PCB Assembly Process with Gelco EMS:

The PCB assembly process at Gelco EMS follows a systematic approach:

  • Order Verification: The team verifies order details and files before proceeding.
  • Material Procurement: Orders for PCBs and components are placed, with thorough auditing upon receipt.
  • Assembly Initiation: If all materials are received, assembly commences on the same day; otherwise, it starts the next day.
  • Assembly Process: This involves SMT solder paste screening, machine placement, reflow soldering, wave soldering, manual soldering, and final inspection.

With years of industry experience, Gelco EMS has catered to clients across diverse sectors, offering tailored PCB assembly solutions to meet their specific needs. Reach out to Gelco EMS to explore the benefits of its comprehensive PCB assembly services and propel your projects forward in the competitive electronics market.

Unlocking The Potential of Quick Turn PCB Assembly Services: What To Expect From Gelco Ems?

15Apr
by Admin  
0

In today’s fast-paced electronics industry, achieving rapid time-to-market is paramount for original equipment manufacturers (OEMs). This is why partnering with PCB manufacturers who offer quick turn assemblies at competitive prices has become a top priority. Amidst the multitude of options available, Gelco EMS stands out for its unparalleled commitment to quality and efficiency. But what sets Gelco EMS apart from the competition? Let’s delve into what you can expect from our Quick Turn PCB Assembly Service Package.

Gelco EMS: Redefining Quick Turn PCB Assembly

  • Industry-Leading Turnaround Times: At Gelco EMS, we pride ourselves on delivering the fastest turnaround times in the industry. Whether it’s same-day shipping for standard orders or expedited delivery within 2-3 to 7 days for more complex projects, we ensure that your timelines are met without compromise.
  • Tailored Customer-Centric Packages: Our Quick Turn PCB Assembly Service Package is meticulously designed to cater to your specific needs and preferences. You have the flexibility to select the package that aligns perfectly with your requirements. The cost of each package is determined based on various factors such as SMT parts placed, fine pitch placements, assembly lead time, and more.
  • Industry Expertise and Insight: With years of experience serving clients across diverse industries, Gelco EMS possesses a deep understanding of industry requirements and challenges. Our team is adept at navigating technological changes and addressing evolving needs with precision and expertise.
  • Transparent Quoting System: Transparency is at the core of our communication with customers. Our team ensures to provide a transparent breakdown of costs for PCB fabrication and assembly. By offering insights into the factors influencing pricing, we empower you to make informed decisions and optimize your investment.
  • Comprehensive In-House Solutions: From PCB design to fabrication and assembly, Gelco EMS offers a comprehensive one-stop solution for all your quick-turn assembly needs. Our in-house experts oversee every aspect of the process, ensuring seamless integration and optimal Design for Manufacturability (DFM) throughout the project. With rapid prototyping services as the cornerstone of our quick-turn assembly offerings, we empower electronic OEMs to bring their products to market swiftly and efficiently.

Start Your Quick Turn Journey with Gelco EMS

Curious about our capabilities and how we can help accelerate your projects? Reach out to the Gelco EMS team today! Our seasoned experts are at the forefront of technological innovations in the PCB industry and are eager to guide you through our Quick Turn PCB Assembly Service Packages. Experience the Gelco EMS difference and unlock the full potential of quick-turn PCB assembly for your business.

Unlocking Precision: Navigate Your PCB Assembly Costs With PCB Assembly Calculator

07Mar
by Admin  
0

In today’s fast-paced world of electronics, Printed Circuit Boards (PCBs) play a vital role in powering our devices and gadgets. At Gelco EMS, we understand the importance of precision and efficiency when it comes to PCB assembly. That’s why we’re excited to introduce our state-of-the-art PCB Assembly Calculator, designed to streamline the estimation process and empower our clients to make informed decisions about their projects.

Understanding PCB Assembly Costs:

One of the most common questions our clients ask is about the cost of PCB assembly and whether there are any hidden charges involved. We recognize the need for transparency and clarity in pricing, which is why we’ve developed our PCB Assembly Calculator.

Key Features of Our PCB Assembly Calculator:

Our PCB Assembly Calculator is packed with features to simplify the estimation process and provide accurate cost projections. Here’s a closer look at what it offers:

  • Assembly Part Number: Easily identify your project for seamless communication.
  • Assembly Service Order Type: Choose between Kitted or Consigned and Combo service order types to suit your specific needs.
  • Boards Quantity: Estimate the number of boards to be assembled for precise cost calculations.
  • Unique SMT Parts, SMT Placements, Fine Pitch Placements, and BGA/QFN/Leadless Placements: Input placement counts to tailor the estimate to your project requirements.
  • Unique Through-hole Parts and Through-hole Placements: Specify the number of through-hole parts on each board for accurate cost projections.
  • Board Types and Assembly Sides: Select between single pieces and panelized PCBs, as well as single-side or double-side assembly options.
  • Lead-free RoHS: Indicate whether you require lead-free processing to align with your sustainability goals.
  • Assembly Service Lead Time: Choose from various lead time options based on your project timeline and urgency.
  • Detailed Information of Assembly: Provide any specific requirements or additional information not covered by the standard calculator fields.

Empowering Informed Decision-Making: 

Our PCB Assembly Calculator is designed to empower our clients to make informed decisions about their projects. Whether you’re a seasoned professional or new to PCB assembly, our calculator provides transparency and clarity every step of the way.

Expert Guidance and Support:

At Gelco EMS, we’re committed to providing exceptional service and support to our clients. If you have any questions about our PCB Assembly Calculator or need assistance with your project requirements, our team of experts is here to help. We’re dedicated to ensuring your experience with Gelco EMS is seamless and hassle-free from start to finish.

Contact Gelco EMS Today!

Ready to explore the possibilities with Gelco EMS? Contact our team today to discuss your PCB assembly needs and discover how our innovative solutions can bring your projects to life. With Gelco EMS, you can count on reliable, high-quality PCB assembly services that exceed your expectations every time.

Innovations In Temperature-Sensing Technology Streamline PCB Assembly Processes

03Jan
by Admin  
0

The latest advancements in temperature-sensing technology have transformed PCB assembly by eliminating the need for adhesives in thermocouple attachment.

In the domain of large surface mount packages, the complexity of rework procedures, particularly applying heat to peripheral lead attach areas, presents challenges. This complexity amplifies with Ball Grid Arrays (BGAs), where intricate physical and electrical connections are established through grids of solder balls beneath components. Achieving an accurate temperature profile requires placing a thermocouple against a pad near the BGA’s center. Traditional methods face limitations, especially when BGAs lack adequate clearance underneath, leading to uncertainty in connecting the thermocouple to the central ball.

Conventional techniques involve drilling or milling a hole through the PCB’s back to access a pad near a central ball and attaching a thermocouple beneath it. Although effective, these methods are time-consuming and intricate.

An innovative approach involves drilling a 1/32 hole through the PCB’s back near a central ball. Using a specialized thermocouple probe called a “Temprobe,” it is clipped to the PCB’s edge with its probe positioned underneath. The Temprobe’s thermocouple tip is inserted into the hole against the pad. Simultaneously, a second thermocouple probe is clipped to the PCB’s top side, with its thermocouple tip resting on a pad near the BGA. This novel setup enables precise profiling and heating of the PCB to the required temperature, measured by both thermocouple probes simultaneously.

For BGA profile verification, a Temprobe can be clipped to a production PCB, placed on the reference point, and run through the profiling process. This data is then compared to the original reference profile for validation. This groundbreaking approach eliminates the need for soldering, bonding, or taping thermocouples to the PCB, streamlining work processes, and making PCB assembly faster and more manageable.

At Gelco EMS, we’re committed to implementing pioneering technologies to streamline and optimize PCB assembly processes. Our dedication to innovation ensures the delivery of efficient, reliable, and forward-thinking solutions that meet our clients’ evolving needs.

As the New Year approaches, Gelco EMS extends warm wishes for a prosperous and innovative year ahead. May the coming year be filled with breakthroughs, success, and technological advancements for all our partners and clients.

 

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